First Digitals added the UV printer to our arsenal of custom printing solutions! That’s why we decided to take this opportunity to talk a little about what UV printing really is and why it’s great for our customers to add this printer to our production capabilities.
What basically sets this UV printer apart from the rest is its UV curing technology. With this kind of printer, we can print straightforwardly onto materials like acrylic at fast and fantastic detail while keeping up the most elevated industry norms for ecologically cordial printing measures.
While traditional printing allows the ink to dry naturally on the paper, UV printing has its own unique process. To start with, UV inks are utilized rather than customary dissolvable based inks.
Although traditional printing allows the ink to dry naturally on the paper, UV printing – or ultraviolet printing – has a unique process. Unlike traditional solvent-based inks, which are dried by ultraviolet light, special UV inks are used. In solvent based inks, the solvent evaporates in the air as the paper absorbs the ink. There are various reasons why UV printing is advantageous.
Soluble inks are used in conventional printing. They can evaporate and release volatile organic compounds (VOCs), which are harmful to the environment. The process also generates and uses heat and the accompanying odors. Additionally, additional spray powder is required to aid in the ink balance and drying process, which can take several days. Ink is absorbed into the printing technology scope, so colors appear faded and faded. The printing process is mainly limited to paper and cardboard media, so it cannot be used for materials such as plastic, glass, metal, foil or acrylic such as UV printing.
When the printer spreads the ink onto the surface of the material (called the “substrate”), a specially designed UV lamp follows closely and instantly cures or dries the ink.
Originally developed for quick-drying gel polishes during manicures, UV applications are rapidly increasing in industrial and commercial markets. Because UV light printing inks cure instantaneously, wet ink dots cannot be scattered after printing, resulting in much finer details. In addition, the UV-cured inks are weather-resistant and offer lighter resistance.
This preservation process is more environmentally friendly because it produces less VOC, odor and heat. Due to UV curing, flatbed printers can also be used with non-traditional materials such as acrylic or aluminum. In fact, this UV flatbed printer is compatible with most media up to 2 inches thick!
The UV curing technique – a photochemical drying process – was originally introduced as a quick-drying gel nail polish for manicures, but has recently been adopted by the printing industry, where it is being used to print anything from labels and brochures to beer bottles. . The procedure is the same as for conventional printing. The only difference is the ink used and the drying process – and the excellent product that results.
UV printing technology scope uses mercury / quartz or LED lamps instead of heat to cure. The specially developed high intensity UV light monitors precisely how the special ink is distributed on the print media and how the ink dries immediately after application. Because the ink is converted from solid or paste to liquid almost instantly, there is no risk of evaporating, and there are no VOCs, toxic fumes or ozone release, making this technology environmentally friendly and has a near zero carbon footprint.
UV Inks, adhesives or coatings contain a mixture of liquid monomers, oligomers – polymers composed of multiple repeating units – and a photoinitiator. During the curing cycle, extreme focus light in the bright piece of the range with frequencies somewhere in the range of 200 and 400 nm is consumed by the photoinitiator, which goes through a chemical reaction – chemical crosslinking – and causes the ink, coating, or adhesive to dry out immediately.
Sequential and Fast Printing:
Using a UV LED printer for UV printing produces consistent and accurate prints at an extremely fast speed. Ink sets or hardens in seconds, so multiple images can be printed in a very short time. Fast ink drying also minimizes the risk of ink distortion before it dries, resulting in a consistent and accurate image.
Studies show that UV inks are more resistant to scratches, scuffs, and abrasions than other eco-solvent inks. UV inks are also more resistant to harsh climates and make them more durable.
Solvents in traditional inks absorb very quickly in uncovered supplies. Since UV inks dry out when exposed to UV rays, they don’t have time to soak into the paper. Ink remains on the uncovered sheet, which is less contaminated, which in turn results in a lighter color. Additionally, certain printed areas can be inked with clear ink for a glossy finish.
UV printing does not release volatile organic compounds into the air. It is also odorless and the ink is water resistant.
UV printing machine price: Sellers can save on utility bills and pass the savings on to you. UV printers use mercury / quartz or LED curing lamps instead of heat and can last up to 10,000 hours without consuming much energy.
UV printing cures instantly and therefore this printing form can be used on a wide variety of materials. Unlike traditional print media, which is limited to certain materials, there is a wide variety of materials that UV printing can use.
The UV printing process is more environmentally friendly. Since UV cured inks are not solvent based, no harmful substances can evaporate into the ambient air.
- Up to 4 ‘x 8’ and 2 “thick
- Viable with both unbending and adaptable materials – including acrylic, ABS, Coroplast, aluminum, froth
Second surface printing
- Print on the back of transparent material
- Gives a deep, added shine
- Graphics durability / longevity added
Two-layer printing with white ink
- White ink coating under colored ink
- Increase the vitality of the chart
- Ideal for transparent materials
- Ability to add texture with transparent ink which will only be added to certain print areas
What is Spot UV?
It may surprise you that spot UV printing (also called spot gloss or spot varnish) is not actually a printing technique, but a method of coating a printed product. As futuristic as it may sound, it’s a relatively simple process. The “UV” part involves using UV light to cure a varnish applied to a printed material.
Although the printer can use this method on white paper or cardboard, it is most effective with color printed products to increase the gloss of the product, protect its color, and trap moisture and external damage to preserve the product.
It is known to be environmentally friendly due to its lack of volatility. This means that little or no paint becomes gas that can escape.
- Very shining
- Environmentally friendly
- Resist defocusing
- High clarity
Spot UV is available for the following products:
- Name card
- Presentation folder
- greeting cards
- Attach a label
- Trading card
UV printing machine price in india
Remember to choose the right printing digital
Remember to choose the right printing digital where they have the right type of printer for every job doesn’t have to be a difficult process, as the right technology can result in printing high-quality products very quickly. First digitals UV printing in Hyderabad created this simple guide that highlights UV printing and what they’re used for.
With this available knowledge, you can choose the perfect printing style and method so that your charities and business can benefit from understanding the future of printing technology.
Apart from UV inks, First digitals also offers a UV coating that offers a radiant, moisturized appearance, but also maintains clarity and brightness over time. The UV coating protects the project from wear and tear, which ensures quality color for a long time and exposure.
If you need help determining the right printing tactic for your campaign, contact First digitals UV printing in Hyderabad today at +91 99482 22400 | +91 9963 59 1447 or mail us at firstname.lastname@example.org and get a quote for your next project. Our experts provide insights and ideas to achieve phenomenal results at affordable prices.
In the event that you have any inquiries or have a forthcoming task that will profit by UV printing innovation, call us at +91 99482 22400 | +91 9963 59 1447. We can print UV projects up to 27 “x 39” in size. As usual, we anticipate assisting you with your printing needs!