Do You need Fabric printing? Or are you planning to give Fabric printing a try? The choice of printing technique when sewing fabrics is a major concern if the eye is to be pleasing and durable.
Separating analog and digital printing is the main way of categorizing printing methods. In the following we will try to explain the various techniques.
Over the last decade, the way we print on textiles has changed. Besides the conventional screen printing technology that we all know, digital printing on textiles is on the rise. But what exactly is digital printing? What is the digital textile printing process like? And most importantly: How can digital printing help your cloth printing company set new standards for print quality and production speed?
The textile industry has made great strides in digital printing. One of the most promising developments in the textile industry is digital printing on fabrics. This opens the door to multiple perspectives to improve quality and sustain the growing demand for cloth printing. With digital printing technology, everything can be printed easily and perfectly on cloth.
In simple terms, when a digital image is reproduced on a physical surface, this is called digital printing. Physical surfaces can be shaped like paper, cloth, plastic, foil, and so on. With digital printing on textiles, designs can be printed directly to fabric from the computer after they are created. This process requires no further steps. Just as an image can easily be printed on paper, so a design can be printed on cloth.
To digitally print designs onto fabric, sublimation printers are used which perform the printing process using heat to transfer the design onto the fabric. With digital printing, the fabric has to be processed beforehand. This ensures that the fabric holds the ink well and that a wide variety of colors can be obtained through the pre-treatment process.
What is digital textile printing?
Always wanted to design a piece of cloth for a special project? With digital textile printing you can! Digital printing on fabrics uses digital inkjet printing technology to add color designs to various types of fabrics. Patented in 1968 and popularized in the 1990s with the creation of more affordable digital printers, search for digital printers near me, it has opened up many new opportunities for textile designers and artists over the last thirty years. It is usually more expensive than traditional textile dyeing, but can be used to make custom textiles, is environmentally friendly and has the ability to print detailed designs in brilliant colors.
How to do digital printing on fabric?
How does the process work? Well, like any design project, digital fabric printing starts with art. Artists create images in any graphic design program (for example Adobe Illustrator) and format them as the Tagged Image File Format, also known as TIFF files.
Designers use TIFF files because the format saves images without losing detail (they’re usually much larger than JPEG files you can use when taking pictures with a digital camera). If the design is original, the artwork is handcrafted, it will be scanned and converted to digital format. Projects are usually projects without hard edges or seams, so they can be repeated many times.
Now it’s time to transfer the image onto the fabric. Digital fabrics printing uses inkjet technology and ink cartridges (in this case, dye cartridges) as printers that you can only use on a much larger scale at home. The first step is to treat the fabric first with a liquid solution which prepares it to absorb the dye and absorb the color better. This is then passed through a printer, which sprays the dye onto the textile in tiny droplets. The final step is to set the fabric in place, a process that ensures consistency of design that prints on fabric. Depending on the type of fabric and type of dye, the fixation can include steam, dry heat, or pressure. Sometimes it may require a combination of two or more.
- Preset Process: Using preset system / coating machine / pad, proper fabric care must be done before printing.
- DTP system: Print with a textile digital printer after changing colors and designs with Design & RIP software
- Finishing process: The print results must go through a finishing process, eg. Steaming, washing, etc.
The fabric preset process: The initial setup process is essential for printing from a DTP system. The purpose of the preset process is to achieve better ink absorption and stability on the fabric during and after printing. Depending on the type of ink and materials used, further processing can be carried out.
Fabric finishing process: Prints on fabric via the DTP system (especially for reactive / acidic inks and in some cases dispersible inks) ultimately has to go through a steam or washing process. Without ink, you won’t get the color and durability you want because the ink is water soluble.
- Keep costs low due to lack of screen engraving and color separation;
- Low sample costs as there is no need to build and test screens for individual models. Therefore, it is not expensive for smaller orders;
- Fast sampling and short-term delivery, as projects can be done digitally and adapted on site. Every adjustment in traditional screen printing requires a new rotating screen, which slows down the execution time.
- High resolution and fine patterns, flexibility and unlimited color combinations (digital printers are not limited to the maximum number of rotating screens, eg colors);
- Great energy and water saving because you don’t have to wash the rotary screen to apply a new color with large amounts of water.
- Less waste like ink droplets printed very precisely on fabric. There is no discharge of residual dyes and chemicals used in rotary screen printing and which are harmful to the environment;
- No nickel deposits on the filter on the cloth (more stringent rules and regulations in the future);
- The repetition size is unlimited because the repeat size is not limited to the diameter of the rotating screen.
Fabric printing techniques can meet today’s requirements for short and fast rotations. Higher standards of quality for different types of fabrics can be achieved through the use of digital technology, which maximizes availability and gives customers the flexibility to bring ideas to market faster.
- Stamp Print: It’s almost like it says on the tin. Seals are made for printing fabrics. It’s as if you made potato stamps as a child to make a beautiful painting. Your design is cut on a print, which is then dipped in ink, and with the help of even pressure you transfer it from the print to your textile. While we’ve come a long way in stamping potatoes, there is a limit to the level of detail you can get by printing stamps, so it’s not suitable for more complex designs.
- Printing transfer: Another way is to use transfer paper. This is specialty paper that can be purchased from most office workers, as well as from craft stores and even some supermarkets. You can print your designs on transfer paper using a standard household printer, which you can then print on the fabric of your choice using a standard household steam iron. This can be extended to larger tracks and professionally worked, but it will leave a glossy film or surface texture on your fabric. This is not a permanent printing method on fabrics as they can tear, peel and fade often if you wash them several times.
- Screen printing: As we approach the other end of the scale, we see a method that is increasingly being used in the professional world of textile printing. Screen printing is the most common business. This printing method uses stencil netting and nylon to create a print design. A waterproof material is used to block out the areas where you want your design to appear. Then this clogged area is filled with ink. Due to the way this method is done, you can only use one color for each screen, but it does make for fantastic copies.
- Sublimation of dyes: It is a multi-step process that produces some of the best results from any fabric printing process. The design is printed on thermal transfer paper known as dye sublimation paper. This is then used to create imprints on the fabric. Both heat and pressure are used to permanently bind the ink to the fibers of the fabric. This will keep your fabric as soft as it was before printing. Deep infusion technique penetrates deep into the fabric to make your prints permanent. Perfect for intricate details and colors.
- Printing pigments: Pigment printing is one of the most popular printing techniques for cellulose fibers and is therefore ideal for use on natural fabrics. This is a method of printing on fabrics that can also be applied to synthetic materials, so it is very flexible. This is a localized technique that involves applying a dye to the part of the fabric that you want to see in your design. This happens repeatedly and slowly builds up color.
- Reactive printing: Reactive printing is another printing method on tissue-activated fabrics. This is done by coating the fabric first and then using binders (similar to those used in pigment printing) and printing additives. This prints dye or wax on the fabric and the thermal reaction binds the image permanently to the textile. In simple terms, it is akin to covering fabric with a design and then steaming it to create a reaction that binds the design to the material.
About First Digitals for Fabric Printing
Firstdigitals is a private digital textile printing at digital printing on fabric in india at digital printing on fabric in hyderabad, digital printing on fabric in Delhi, digital printing on fabric in Vijayawada, digital printing on fabric in Vizag, digital printing on fabric in Bangalore, India. Search for digital printing near me. Firstdigitals is a digital textile printing service provider and textile product manufacturer providing digital printing services on cotton, polyester, nylon, viscose, silk, lycra, rayon and linen fabrics.
Firstdigitals, has the latest digital printing technology at our facilities in fabric printing in Delhi, Hyderabad, Vijayawada, Vizag, and Bangalore, the center of the textile industry in India. This allows First Digitals to become an affordable producer at an affordable price and ultimately to stand out from other large textile mills, and a leading provider of digital printing services to businesses around the world.
Our customers purchase digital printing from us and usually produce the final product for the apparel / apparel or home textile industry. We make apparel / apparel products such as tops, shirts, scarves, kurtis, skirts, leggings, t-shirts, ties, bags, dresses, canvas shoes, etc. They also make home textiles such as pillowcases, pillowcases, bed sheets, patterned curtains, sofa covers, chair covers, etc.
You can find more information about our company services on our services page. Learn more about the digital printing industry on our website at https://www.firstdigitals.in/fabric-printing/ or contact us at +91 99482 22400 | +91 9963 59 1447 eMail: firstname.lastname@example.org.